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1 Ton High Capacity UV Winch System for Large Facilities
July 22, 2026
The 1 Ton High Capacity UV Winch System supports 1000kg of UV-C equipment for the largest installations. Designed for airport terminals, convention centers, and industrial manufacturing facilities requiring extensive UV-C coverage across large floor areas.
Overview
Heavy-duty drum winch with dual independent braking, mechanical self-locking gearbox, and emergency manual override. Multiple UV-C lamp banks on a single deployment frame. RS485 for BMS integration enables automated scheduling. All safety certifications included.
Applications
Airport terminal disinfection covering check-in halls and boarding gates. Convention center HVAC and surface sterilization. Large pharmaceutical production suites and warehouse facilities requiring comprehensive UV-C coverage.
Features
- 1000kg max payload capacity
- Drum winch with dual independent brakes
- Mechanical self-locking gearbox
- Emergency manual override
- RS485 BMS integration
- Multi-zone coverage capability
Hontrix systems are CE certified, SGS verified, and manufactured under ISO 9001.
FAQ
What size area can one system cover?
Coverage depends on UV lamp configuration. A single 1-ton system can cover 500-1000 sqm with appropriate lamp array design.
Installation requirements?
Requires structural steel mounting points rated for 1.5x the payload. Professional structural assessment recommended.
Technical Specifications in Detail
The 1 Ton High Capacity UV Winch System represents the pinnacle of Hontrix UV lift engineering. The heavy-duty drum winch mechanism features dual independent braking systems: a primary electromagnetic brake for normal operation and a secondary mechanical brake that engages automatically in the event of power loss. The mechanical self-locking gearbox prevents load drift and provides additional safety redundancy. The emergency manual override allows hand-crank operation for maintenance or power outage scenarios. The system supports multiple UV-C lamp banks on a single deployment frame, with total payload capacity of 1000kg. RS485 communication enables full BMS integration and automated scheduling. The mounting system is engineered for structural steel attachment with M24 anchor bolts rated for 2000kg tensile strength. System weight including winch, frame, and motor is approximately 150kg.
Real-World Installation Examples
A convention center in Shanghai installed six 1 Ton High Capacity UV Winch Systems across their main exhibition hall and four breakout rooms. Each system supports a 4m x 3m UV-C lamp array that provides comprehensive coverage of the floor space below. The systems operate on a pre-programmed overnight schedule, completing full facility disinfection within two hours. The convention center reports that the UV-C disinfection program has reduced surface pathogen levels by 99.7% compared to pre-installation baseline measurements.
A pharmaceutical contract manufacturing organization in Ireland selected the 1-ton system for their large-volume sterile injectable filling hall. The UV-C array covers 200sqm of production space, providing between-batch disinfection in 30 minutes compared to the previous 4-hour chemical sanitization process. The system integration with the MES provides full batch documentation for regulatory inspection.
Safety Systems and Certification
All Hontrix UV sterilization light lift systems are CE certified and manufactured under ISO 9001:2015 quality management. Each system undergoes a 24-hour continuous load test at 150% of rated capacity before shipment. UV-C output is verified with calibrated radiometers. Safety systems include dual independent braking (electromagnetic primary + mechanical backup), a self-locking worm gear gearbox, dual optical limit switches, emergency stop button, and manual crank override for power loss scenarios. All safety certifications and test reports are provided with each system.
About Hontrix
Since 2008, Hontrix has engineered and manufactured motorized lighting lift systems from our 12,000 sqm facility in Xiamen, China. We have supplied over 5000 systems to customers in 30+ countries. Our engineering team includes mechanical engineers with 10-20 years of experience in lifting equipment design. Factory-direct pricing eliminates middleman costs. Each system includes comprehensive warranty coverage and after-sales technical support.
Installation and Support
Hontrix provides remote installation guidance with detailed mounting drawings for each system. On-site commissioning is available through our service network in 30+ countries. Each system includes an installation manual, operation manual, CE declaration of conformity, and wiring diagrams. Operator training is provided at installation. Spare parts are stocked for all current models. Annual maintenance inspections can be scheduled to ensure continued reliable operation.
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Frequently Asked Questions
What is the warranty period?
Hontrix provides 2-year warranty on mechanical components and 1-year on UV-C lamps. Extended warranty options are available for critical installations.
What documentation is provided?
Each system ships with installation manual, operation manual, CE declaration of conformity, test certificates, wiring diagrams, and a certificate of origin for export customs clearance.
What is the typical lead time?
Standard models ship within 15-25 working days from order confirmation. Custom configurations may require 25-40 working days depending on specifications.
Contact Hontrix for a quote for your application requirements.
This article was prepared by the Hontrix engineering team. With 18 years of experience in motorized lifting system design and over 5000 systems supplied worldwide, our engineers provide application-specific guidance for UV sterilization light lift installations across healthcare, pharmaceutical, and industrial facilities. For technical questions or project consultation, contact our engineering team directly.
